Global Cases

Helping businesses enliven and enrich everyday living: Direct marketing order fulfillment services in Gifu

Corporate Communications Staff Explores the World

September 2018

Mass Media Relations Team, Corporate Communications DepartmentHikari Watanabe

Joined Sumitomo Corporation in 2017. She currently works with the Infrastructure Business Unit and Human Resources, General Affairs & Legal Group at the Media Relations Team of the Corporate Communications Department. She was a sun-kissed lacrosse player at high school and university, but converted to hot yoga after becoming a working woman. Though struggling with challenges she has never before attempted in her life, she is persisting with a positive, “if we only live once, why not enjoy it” attitude.

In early May I visited a Sumitomo Corporation group company in Gifu Prefecture. It was Belle Maison Logisco, which provides order fulfillment services for direct marketing companies. Belle Maison Logisco has distribution centers in Kani City and Minokamo City, which together employ about 1,200 people.

For the trip to Gifu, I took the Meitetsu Nagoya Main Line from Nagoya Station, changing to the Meitetsu Hiromi Line at Inuyama Station. Shortly after leaving Inuyama, I glanced out the window to find that the scenery had changed dramatically—it was all green paddy fields and woodlands, which had a very soothing effect.

Making the work progress visible

Reached in about 10 minutes by car from Nishikani Station, the Kani Distribution Center is Belle Maison Logisco’s main distribution center. The roughly 83,000 m² facility, larger than I had imagined, emerged abruptly from surroundings otherwise devoid of tall structures. The five-story building included an automated warehouse. The first thing I noticed during the guided tour of the center was the rhythmic movement of machinery. Automated distribution centers are not uncommon today, but the Kani Distribution Center was automated more than 20 years ago.

Touring each floor, I noticed numerous monitor screens installed here and there. “These are for improving throughput(*) across the company,” smiled Mr. Naoki Inuyama, Belle Maison Logisco’s president and CEO. According to Mr. Inuyama, who has worked in logistics business for nearly 20 years since joining Sumitomo Corporation, the company keeps track of section-by-section output, service level attainment, and storage capacity on a daily basis. I could see that staff members were checking the monitor screens every now and then to keep abreast of work progress as they went about their tasks. The company has made its cost management more detailed, and has made output per hour visible, which is shared company-wide to encourage greater sensitivity to productivity.

* throughput: The amount of work a plant or machine can process in a given time

Exterior view of the Kani Distribution Center
Automation was adopted more than 20 years ago
Monitor screen keeping track of progress

Ingenuity felt throughout the distribution center

My next destination was the Minokamo Distribution Center, which mainly processes orders for merchandise only available online. Opened in late 2015, the Minokamo Distribution Center is a three-story building with approximately 46,000 m² of space. The walls inside the clean distribution center are covered with shelves stocking all sorts of products. Because Minokamo handles web-only products, inventory items change at a rapid pace. To accommodate its growing inventory, the distribution center has fitted its shelves with dividers, which have almost doubled the number of available compartments.

Perhaps uniquely for a distribution center, Minokamo produces e-commerce product photography, measurements, and descriptions (satsuei, saisun, and genko, collectively referred to as “Sasage”) in-house. Belle Maison Logisco has been conducting “Sasage”tasks in-house since 2017, reducing the time it takes to upload product information to e-commerce sites, and cutting costs as a result.

The Kani and Minokamo Distribution Centers work in coordination to ensure that an order is dispatched in one shipment, even if it includes products stocked at separate centers. Such orders are packed at Minokamo, where a conveyer device (Multishuttle) combines products picked at Kani with those picked at Minokamo, and ships them after adding inserts such as catalogs and leaflets. To improve the efficiency of this work, containers for picked products are color-coded for easy identification: green for Kani and blue for Minokamo. Many other ingenious measures were in place as part of Belle Maison Logisco’s ongoing drive to achieve efficiency and high-quality service.

Shelves are fitted with dividers and hanging boxes to expand the range of products they can accommodate.
Measuring a product, one of the “Sasage” tasks performed at Belle Maison Logisco

Highly driven the trading company person in Gifu

Mr. Inuyama, president of Belle Maison Logisco, stated that his goal was to make it “Japan’s most worker-friendly company” and “the most excellent and highly reputed order fulfillment service provider in the direct marketing industry.” His energy was evident in the well-appointed canteen, lounge, and other workplace amenities, and in workspaces where Sasage and other services were performed for direct marketing clients. I could not help but admire Minokamo’s leader making superb efforts in partnership with his staff.

Keyword

  • Diverse Urban Development Group
  • Japan
  • Retail Service Operations
  • Transportation

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